Safe operation and maintenance procedures for electric forklifts

Safe operation and maintenance of electric forklifts

Related systems and responsibility for maintaining safe operating rules for electric forklifts. Rules and procedures for safe operation.

Safe forklift operation procedures

Electric forklifts and internal combustion forklifts are nearly identical in shape and construction, respectively. But there is a difference in the exact operation method: Since the drive speed and direction of motion of the electric forklift is achieved by changing the current and changing the direction of rotation of the motor, so:

It has no mechanical clutch device and is controlled directly by the accelerator (electrical accelerator). Direction switches are used to change the steering direction (forward or reverse) of the forklift. The drive motor has no idle speed and the forklift starts up as soon as the electric motor operates. Its speed is controlled by the synchronizer. The working equipment (fork and tilt) of an electric forklift is the same as that of an internal combustion forklift.

The operation method of electric forklift trucks is basically the same. However, due to the difference in design and construction, they also have their own characteristics. During operation, it must be operated according to the specifications and operating sequence, otherwise the control system will protect itself and cannot work properly. The number of operations and the weight of each mechanism must be passed several times to achieve proficiency, accuracy and safety.

Safety steps when operating an electric forklift

Before working, drivers should wear protective clothing according to regulations.

Shoes for the following technical test and operation for electric forklifts:

Check the electrolyte level and specific gravity of the battery. The liquid level of the electrolyte in the battery shall not be lower than the separator. The specific gravity of the electrolyte must meet the requirements. The voltage of the battery shall not be less than the specified voltage and the specific gravity of the electrolyte shall not be less than the specified specific gravity. The electric forklift control system has the function of protecting the life of the battery: When the electricity on the meter shows overvoltage protection, it is necessary to charge it in time, clean and tighten the electrode joints.
Check the power line. All wiring connections should be tight and in good contact, fuses and fuses should be in good condition, and each switch and handle should be in the stopped position.
Close the emergency stop switch, open the ignition and check that appliances, lights, speakers, etc. Is it working normally?
Check the steering mechanism, it should be flexible and light.
Check the brake device, it should be flexible and reliable.
Check that the bearings and related running parts are well lubricated and flexible.
Check the forklift’s travel and hydraulic system for normal operation, especially the pipelines, couplings, oil cylinders, distribution valves, etc. Is there an oil leak in the hydraulic components?
Check to ensure that the shock absorber, presser mechanism, horizontal mechanism, lifting chain, truss, etc. are in good working order and reliable in use.
Find bugs, remove them promptly and never drive out with bugs.

Notes on starting and driving an electric forklift
Before driving, the driver should first check and clean the site and aisle to be suitable for forklift operation.
Correct sequence of operations when starting: sit in the driver’s seat with the correct posture → close the emergency stop switch → the diverter switch and the accelerator pedal are in a relaxed state → unlock the electric lock → release the handbrake → correct the position of the vehicle. change direction → tap the accelerator step by step → honk the horn → start slowly and accelerate gradually. It is strictly forbidden to step on the accelerator more than 20% without turning on the ignition, otherwise the control system will appear “high pedal” protection. The forklift fails to start when “operation sequence” and “high pedal” “Protection fault occurs, turn off the ignition switch, re-implement the above operating sequence correctly, the fault will automatically be eliminated.
When driving, you should accelerate gradually, and do not leave the vehicle at low speeds for long periods of time.
It is strictly forbidden to move the navigation switch while driving, only after the vehicle has come to a complete stop. Flip the direction switch to change direction so try to avoid. Do not apply emergency braking. In an emergency, the emergency stop switch must be quickly turned off and the electric lock must be turned off.
Horn when starting or turning when turning, going downhill, uneven road or through narrow road, slow down and drive slowly.
When driving on the road that needs to be overtaken on the right, the forklift fork is about 200-300mm above the ground, the rig is in a backward inclined position. When two vehicles are driving in the same direction, the distance between front and rear should be kept above 5m.
When multiple forklift trucks run on the same platform, the distance between the front and rear should be more than 5m, and it is strictly forbidden to run parallel on the narrow platform in the same direction, and the distance from the edge of the platform should be more than 300mm.
When forklifts and tractors are towing trailers, do not follow a continuous curve to avoid high discharge affecting safety. No need to carry full load, no load, uphill, downhill… It is strictly forbidden to drive in reverse, when turning red

Leave a Reply Cancel reply

Forklift rental service in Binh Phuoc
Forklift rental in Binh Phuoc Samcovina Joint Stock Company is currently the largest importer and distributor of forklift trucks in Vietnam. We are headquartered at: HCMC: 87 Street No. 16, Hiep Binh Chanh, Thu Duc, Ho Chi Minh City And branches: – Binh Duong: 11/26 Binh Duong Boulevard, Vinh Phu Ward, Thuan An, Binh Duong […]
Forklifts commonly used in ports
Types of Forklifts commonly used in ports In ports, there is a range of forklifts used for loading and unloading cargo and performing other transportation activities. Below are some common types of forklifts often used in ports: Reach Stacker: A reach stacker is a type of forklift capable of stacking containers on top of each […]
Optimizing Forklift Performance in Logistics Environments
Revealing 10 Ways to Optimize Forklift Performance in Logistics Environments Did you know that forklifts play a critical role in the logistics industry, but operating them efficiently is always a challenging task? From selecting the right type of forklift, training professional staff, to regular maintenance and applying advanced technology, there are many factors that affect […]
Comparison between Buying and Renting Container Forklifts
Comparison between Buying and Renting Container Forklifts 1. Benefits of Buying a Container Forklift compared to Renting – Lower initial cost: When buying a container forklift, the initial cost will be lower compared to renting. Users only need to make a one-time payment and own the container forklift. – No time limitation on usage: When buying a forklift, users are not limited by time. They can use the container forklift for as long as necessary without worrying about returning it after a certain period. – Decision-making power for upgrades and repairs: When buying a forklift, users have the freedom to decide on upgrades or repairs according to their needs and preferences. – Depreciation of assets for tax reduction: Buying a container forklift allows users to depreciate the asset for tax reduction, helping save costs in business operations. 2. Benefits of Renting a Container Forklift compared to Buying – No large upfront investment: When renting a container forklift, users do not need to make a large upfront investment like when buying. Instead, they only need to pay monthly or yearly rental fees. – Reduced risk when business models change: Renting a container forklift helps reduce risks when business models change. If there is a need to change scale or type of business, users can easily switch to using the appropriate type of forklift without financial difficulties. – Reduced regular maintenance costs: When renting, users do not have to worry about regular maintenance and servicing of the forklift. These costs will be covered by the rental company. – Always using the latest forklift technology: When renting, users always have access to the latest and most advanced container forklifts in the market. This helps increase work efficiency and reduces the risk of breakdowns. 3. Comparison of cost factors between both options – Initial purchase/rental cost: When buying, users have to pay a large upfront amount to own the container forklift, while renting only requires a small rental fee or deposit. – Fuel costs: Both options have fuel costs for operating the container forklift. However, these costs may vary depending on the type of forklift and level of usage. – Regular maintenance costs: When owning a forklift, users have to bear the regular maintenance and servicing costs. On the other hand, when renting, these costs are covered by the rental company. – Insurance costs: When owning a forklift, users need to purchase insurance for the vehicle and driver. When renting, the rental company already has insurance coverage for their fleet. – Replacement parts costs: When owning a forklift, users have to provide and pay for replacement parts when necessary. When renting, the rental company takes responsibility for this. 4. Analysis of factors when making a decision to buy or rent a container forklift – Usage needs: Users need to consider their long-term or short-term usage needs of the container forklift to decide whether to buy or rent. – Available budget: Users need to consider their current budget to decide whether they have enough funds to buy or only rent a forklift. – Long/short-term business strategy: Users need to consider their long-term or short-term business strategy to decide whether buying or renting is more suitable for their container forklift needs. Trusted Sales and Rental Address of Container Forklifts in Binh Duong Are you in need of renting or buying a container forklift in Binh Duong but unsure of any reputable and quality addresses? Let Samcovina Joint Stock Company help you! Samcovina currently has a diverse range of container forklifts in various types and models. Customers can choose from electric-powered, diesel-powered, or pneumatic-powered forklifts that suit their job requirements. Our experienced team of technicians is always ready to advise and support customers in the selection process. In addition, Samcovina provides competitive rental services for container forklifts. Customers can rent on a daily, weekly, or monthly basis, offering flexibility and cost savings. We guarantee the quality and safety of the container forklifts for each customer. Moreover, Samcovina offers maintenance and repair services for container forklifts. Our professional team of technicians is ready to assist with any related issues. We use genuine replacement parts and adhere to strict inspection procedures to ensure the quality of our work. With the goal of customer satisfaction, Samcovina not only provides sales and rental services for container forklifts but also supports customers in choosing the most suitable type of forklift. Contact Samcovina today for consultation and detailed pricing. SAMCOVINA JOINT STOCK COMPANY Tax Code: 0313121108 Address: No. 3 Street 1, Song Than Industrial Zone, Di An Ward, Di An City, Binh Duong Province, Vietnam Email: info@samcovina.com
Common Errors in Electric Forklifts
I. Common errors in electric forklifts Maintaining and repairing electric forklifts is crucial to ensure their performance and lifespan. During usage, electric forklifts may encounter common errors, including electrical system failures, mechanical issues, and battery problems. These errors can be caused by improper usage, lack of regular maintenance, and the impact of weather conditions. To effectively handle and maintain electric forklifts, regular inspections and maintenance should be conducted, users should be trained properly, and genuine spare parts should be used. Additionally, preventive measures such as safety instructions during usage, proposing basic repair training for managers, and enhancing maintenance awareness among users should be implemented. 1. Electrical system failures in forklifts Electrical system failures are one of the common errors in electric forklifts. Power loss is a common issue that can be caused by weak or faulty batteries. To address this problem, batteries should be checked and replaced if necessary. Controller malfunctions can also occur due to damaged or improperly functioning components. To resolve this issue, components should be inspected and repaired or replaced if necessary. 2. Mechanical issues in forklifts Mechanical issues are another problem that electric forklifts may encounter. The steering system can experience malfunctions due to damaged or improperly functioning components. To address this problem, components should be checked and replaced if necessary. The lifting system can also experience malfunctions due to damaged or improperly functioning parts. To resolve this issue, parts should be inspected and repaired or replaced. 3. Battery-related issues in forklifts Battery problems are also crucial factors affecting the performance of electric forklifts. Battery lifespan can be affected by various factors such as battery age, usage conditions, and maintenance procedures. To maintain battery lifespan, proper maintenance and charging procedures should be followed. Decreased battery performance is another issue that can be caused by battery age, overloading, or incomplete charging. To address this problem, batteries should be checked and charged according to proper procedures. II. Causes of errors in electric forklifts – Causes of errors in electric forklifts can be attributed to improper usage, lack of regular maintenance, and the impact of weather conditions. Improper usage can lead to errors such as overloading the forklift or using incorrect procedures. To avoid these errors, adherence to usage procedures and limiting forklift overload is necessary. – Lack of regular maintenance is also a common cause of errors. Failure to conduct regular maintenance can affect the performance and lifespan of the forklift. To keep the forklift operating well, regular maintenance should be performed following manufacturer instructions. – Weather conditions can also impact the operation of electric forklifts. Factors such as high temperatures, cold weather, or dampness can cause issues for the forklift. To minimize the impact of weather conditions, proper protection and storage practices should be implemented. III. Handling and maintaining electric forklifts – To effectively handle and maintain electric forklifts, regular inspections and maintenance are necessary. Regular inspection and maintenance procedures help maintain the performance of the forklift and detect potential issues early on. – Proper training of users is also crucial, providing users with instructions on safe and efficient usage of electric forklifts. The use of genuine spare parts is another essential factor that cannot be overlooked as it ensures quality and longevity. – Additionally, preventive measures should be implemented to avoid errors from occurring. Safety instructions during usage are one important measure, providing safety guidelines to users of electric forklifts. – Proposing basic repair training for managers is another suggestion; training managers on basic knowledge about repairing electric forklifts enables them to handle minor issues without having to call technical staff. – Enhancing maintenance awareness among users is also an important measure, strengthening maintenance and management awareness of electric forklifts from the users. This can be achieved through providing usage instructions, reminders about regular maintenance, and creating a safe and professional working environment. In conclusion, maintaining and repairing electric forklifts is crucial to ensure their performance and lifespan. Addressing common errors such as electrical system failures, mechanical issues, and battery problems should be done meticulously and accurately. Regular inspections and maintenance, proper user training, and the use of genuine spare parts are important measures to handle and maintain electric forklifts effectively. Preventive measures such as safety instructions during usage, proposing basic repair training for managers, and enhancing maintenance awareness among users are also crucial to prevent errors from occurring.